E-commerce is growing rapidly and with it the demands on logistics processes are increasing. High order volumes, rising returns rates and a wide variety of packaging formats present companies with major challenges. Delays in sorting, inefficient utilisation of space and manual errors often lead to longer delivery times and higher costs. The GEBHARDT Push-Tray Sorter offers an innovative solution to tackle these problems in a targeted manner.
Optimisation of sorting with high order volumes
The GEBHARDT Push-Tray Sorter is an automated sorting system that has been specially developed for the fast and precise distribution of goods. With a throughput of up to 14,000 items per hour, the Push-Tray Sorter is ideally suited for high volumes. Particularly during peak periods, such as Christmas sales or discount campaigns, the system enables orders to be processed efficiently without bottlenecks occurring. This not only improves delivery speed but also increases customer satisfaction.
Flexibility with a wide range of packaging formats
E-commerce relies on a variety of packaging types - from small polybags to cardboard boxes. Traditional sorting of these different formats can be inefficient and error prone. Thanks to the modular design of the GEBHARDT Push-Tray Sorter and its ability to handle conveyed goods weighing up to 15 kg, the system is suitable for a wide range of packaging formats. The system ensures that every item is reliably conveyed to the correct target zone.
Space-saving solution for warehouses and dispatch centres
Logistics centres are often faced with the challenge of making optimum use of the available space. A key feature of the GEBHARDT Push-Tray Sorter is the flexible arrangement of the target zones, which enables precise sorting. The wooden chute with two target zones enables efficient distribution of conveyed goods to several zones by allowing packages to be discharged on several levels. The multilayer end point stacks parcels on several levels, enabling a high parcel volume in a small space. This advantage maximises space utilisation and makes the system versatile. In addition, the Push-Tray Sorter is capable of handling inclines and declines of up to 15°. This flexibility facilitates integration into existing infrastructures and ensures smooth sorting.
Efficient returns processing
The high returns rate is one of the biggest challenges in e-commerce and presents companies with logistical problems. A fast, error-free return of goods to stock is crucial in order to minimise storage costs and increase efficiency in the shipping process. The GEBHARDT Push-Tray Sorter enables automated and smooth processing of returns. From recording and checking the returned items to reshipping, every step is optimised so that throughput times are significantly reduced and resources are used efficiently.
Challenges and smart solutions at a glance
- High order volumes at peak times: The push-tray sorter handles up to 14,000 items per hour and ensures fast processing.
- Variety of packaging formats: Whether polybags, paperbags or cartons - the system processes different packaging sizes with ease.
- Lack of space in logistics centres: The multilayer end point and the wooden chute with two target zones optimise the use of space.
- High returns rate: Automated processes mean that returns are recorded, checked and returned to stock more quickly.
- Low energy costs and noise level: The purely electric drive ensures efficient operation with a low noise level of less than 70 dB.
- Complex integration into existing systems: Thanks to the ability to handle inclines and declines of up to 15°, the system can be flexibly integrated into existing infrastructures.
Future-orientated solution for smart logistics
The GEBHARDT Push-Tray Sorter is an innovative solution in sorting technology. The technology and adaptability make the system a sustainable investment for companies that want to optimise their logistics processes and prepare for the future. Its purely electric operation not only ensures a low noise level of less than 70 dB, but also significantly reduces energy consumption. This not only means a more pleasant working environment for your employees, but also a reduction in your company's ecological footprint. The combination of speed, flexibility and intelligent sorting technology makes the processing of orders and returns more efficient, which not only reduces costs but also increases customer satisfaction.
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